Mr Sanjith Udayakumar

Mr Sanjith Udayakumar

Casual Academic
Science
School of Materials Science & Engineering

Sanjith Udayakumar is a metallurgist and materials engineer with over seven years of research experience, seamlessly bridging fundamental materials science and applied sustainability in ferrous, non-ferrous, polymeric, and ceramic materials, and secondary resource streams. His expertise lies in advanced characterization and allied techniques, linking microstructure, phase transformations, and functional performance, which is underpinned by a diverse project history including enhancing tribological and corrosion properties of materials, and sophisticated pyrometallurgical and hydrometallurgical processes for recovering rare earth elements (REEs) from minerals like monazite and xenotime, as well as extracting critical elements (Li, Co, Ni, Mn) from various Li-ion battery chemistries. His Ph.D. research focused on utilising plastic and glass wastes to improve the microstructural behavior, wear, and corrosion properties of high-carbon steel for mining applications, aligning with his active engagement in strategic waste management, techno-economic evaluation, and circular-economy outcomes.

With an interdisciplinary background across mechanical, materials science, and metallurgical engineering, and previous roles as a Physical and Chemical Sciences Editor, and Copyrights and Third Party Content Permissions Expert at John Wiley & Sons and a Research Lead in a battery recycling company.Complementing his core materials work, he is actively engaged in strategic waste management and resource recovery, designing pathways for recycling secondary (and tertiary) materials, evaluating techno-economic feasibility and promoting circular-economy outcomes. His work supports more resource-efficient industrial systems and sustainable material lifecycles.

Location
Rm 441, 4th Floor, Hilmer Building (E10), UNSW Kensington
  • Books | 2019
    , 2019, Electroless Nickel Plating, Delaunois F; Vitry V; Bonin L, (eds.), CRC Press, http://dx.doi.org/10.1201/9780429466274
  • Book Chapters | 2024
    Sarmadi N; Pahlevani F; Udayakumar S; Biswal S; Ulrich C; Sahajwalla V, 2024, 'Effect of Si on Microstructural and Magnetic Behaviour of Heat-Treated High Carbon Steel', in , pp. 3 - 13, http://dx.doi.org/10.1007/978-3-031-50304-7_1
    Book Chapters | 2021
    Muraliraja R; Tamilarasan TR; Udayakumar S; Arvinda Pandian CK, 2021, 'The Effect of Fillers on the Tribological Properties of Composites', in Composites Science and Technology, Springer Singapore, pp. 243 - 266, http://dx.doi.org/10.1007/978-981-15-9635-3_9
    Book Chapters | 2019
    Ardani MR; Al Janabi ASM; Udayakumar S; Hamid SARSA; Mohamed AR; Lee HL; Ibrahim I, 2019, 'Reduction of TiCl4 to TiH2 with CaH2 in Presence of Ni Powder', in Azimi G; Kim H; Alam S; Ouchi T; Neelameggham NR; Baba AA (ed.), , SPRINGER INTERNATIONAL PUBLISHING AG, pp. 131 - 144, http://dx.doi.org/10.1007/978-3-030-05740-4_14
    Book Chapters | 2019
    Jothi S; Muraliraja R; Tamilarasan TR; Udayakumar S; Selvakumar A, 2019, 'Electroless Composite Coatings', in Electroless Nickel Plating, CRC Press, pp. 359 - 409, http://dx.doi.org/10.1201/9780429466274-9
    Book Chapters | 2017
    Sudagar J; Tamilarasan R; Sanjith U; Rajendran R; Kumar R, 2017, 'Electroless Deposition of Nanolayered Metallic Coatings', in Nanoscaled Films and Layers, InTech, http://dx.doi.org/10.5772/intechopen.68220
  • Journal articles | 2025
    Shang Z; Udayakumar S; Wang H; Li X; Wang J; Ji X; Wang X; Zhang B; Ren X; Pahlevani F; Feng P, 2025, '3D microstructure and corrosion behavior of porous Co-Al-Cr intermetallic fabricated via rapid low-energy self-exothermic reaction for advanced filtration applications', Separation and Purification Technology, 378, http://dx.doi.org/10.1016/j.seppur.2025.134520
    Journal articles | 2025
    Udayakumar S; Lim ZE; Sheikh AR; Ramakrishnan S, 2025, 'Kinetic modelling of carbothermal reduction of nickel oxide (NiO): Design of Experiments (DOE) approach', Canadian Metallurgical Quarterly, 64, pp. 2453 - 2467, http://dx.doi.org/10.1080/00084433.2024.2421030
    Journal articles | 2025
    Zhang M; Shang ZC; Wang L; Wang TD; Zhu DD; Dong D; Xu HT; Fang N; Presser V; Qi JQ; Udayakumar S; Zhu L; Sui YW; Feng PZ, 2025, 'Oxygen vacancy–engineered Bi–Mn–Al oxide / reduced graphene oxide heterojunctions for high–performance supercapacitors', Rare Metals, http://dx.doi.org/10.1007/s12598-025-03653-9
    Journal articles | 2024
    Sarmadi N; Pahlevani F; Udayakumar S; Biswal S; Pervez MF; Ulrich C; Chakraborty A; Bhattacharyya SK; Sahajwalla V, 2024, 'Correlative Analysis of Microstructural and Magnetic Characteristics of Dual-Phase High-Carbon Steel', Advanced Engineering Materials, 26, http://dx.doi.org/10.1002/adem.202300826
    Journal articles | 2024
    Shang Z; Zhang M; Qu J; Udayakumar S; Bai X; Wang X; Zhang B; Wang J; Pahlevani F; Feng P, 2024, 'Rapid fabrication of morphology-controlled nano-flower Co3O4(OV) from CoAl intermetallic via thermal explosion combined with dealloying for self-supported supercapacitor electrodes', Journal of Alloys and Compounds, 1008, http://dx.doi.org/10.1016/j.jallcom.2024.176849
    Journal articles | 2024
    Wesley C; Pahlevani F; Lemonnier A; Biswal S; Udayakumar S; Sahajwalla V, 2024, 'Never waste a crisis: Is leveraging the ‘cost of living crisis’ an opportunity for reducing overconsumption of clothing or just wishful thinking?', Resources Conservation and Recycling, 203, http://dx.doi.org/10.1016/j.resconrec.2023.107395
    Journal articles | 2023
    Hemati S; Biswal S; Pahlevani F; Udayakumar S; Sahajwalla V, 2023, 'Degradation Kinetics of Automotive Shredder Residue and Waste Automotive Glass for SiC Synthesis: An Energy-Efficient Approach', Crystals, 13, http://dx.doi.org/10.3390/cryst13081183
    Journal articles | 2023
    Hemati S; Udayakumar S; Wesley C; Biswal S; Nur-A-Tomal MS; Sarmadi N; Pahlevani F; Sahajwalla V, 2023, 'Thermal Transformation of Secondary Resources of Carbon-Rich Wastes into Valuable Industrial Applications', Journal of Composites Science, 7, http://dx.doi.org/10.3390/jcs7010008
    Journal articles | 2022
    Sanjith U; Norlia B; Sheikh Abdul R, 2022, 'Microwave-Assisted Acid Digestion of Malaysian Monazite for Determination of REEs Using ICP-MS', Key Engineering Materials, 908 KEM, pp. 481 - 486, http://dx.doi.org/10.4028/p-s087r4
    Journal articles | 2022
    Selvakumar A; Sanjith U; Tamilarasan TR; Muraliraja R; Sha W; Sudagar J, 2022, 'A CRITICAL REVIEW OF CARBON NANOTUBE-BASED SURFACE COATINGS', Progress in Physics of Metals, 23, pp. 3 - 26, http://dx.doi.org/10.15407/ufm.23.01.003
    Journal articles | 2022
    Udayakumar S; Razak MIBA; Ismail S, 2022, 'Recovering valuable metals from Waste Printed Circuit Boards (WPCB): A short review', Materials Today Proceedings, 66, pp. 3062 - 3070, http://dx.doi.org/10.1016/j.matpr.2022.07.364
    Journal articles | 2021
    Udayakumar S; Abdul Hamid SARS; Baharun N; Pownceby MI, 2021, 'High-temperature carbothermal dephosphorization of Malaysian monazite', Physicochemical Problems of Mineral Processing, 57, pp. 140 - 155, http://dx.doi.org/10.37190/ppmp/143174
    Journal articles | 2021
    Udayakumar S; Baharun N; Rezan SA; Ismail AF; Mohamed Takip K, 2021, 'Economic evaluation of thorium oxide production from monazite using alkaline fusion method', Nuclear Engineering and Technology, 53, pp. 2418 - 2425, http://dx.doi.org/10.1016/j.net.2021.01.028
    Journal articles | 2020
    Udayakumar S; Ibrahim N; Chien CY; Rahman SA; Mohd Noor AF; Ramakrishnan S, 2020, 'Synthesis of ziegler-natta catalyst using malaysian ilmenite derived TiCl4 via recrystallization method: A statistical approach', Bulletin of Chemical Reaction Engineering and Catalysis, 15, pp. 687 - 697, http://dx.doi.org/10.9767/BCREC.15.3.8195.687-697
    Journal articles | 2020
    Udayakumar S; Mohd Noor AF; Sheikh Abdul Hamid SAR; Rama Putra TA; Anderson CG, 2020, 'Chemical and Mineralogical Characterization of Malaysian Monazite Concentrate', Mining Metallurgy and Exploration, 37, pp. 415 - 431, http://dx.doi.org/10.1007/s42461-019-00173-w
    Journal articles | 2019
    Moslim NAM; Sivakumar R; Rezan SA; Udayakumar S; Ibrahim N; Baharun N; Fauzi MNA; Kasim SR; Mohamed AR, 2019, 'Isothermal and non-isothermal kinetic modelling of carbothermal reduction of Titanium Dioxide-Iron (II) Oxide (TiO2-Fe2O3) composite with natural gas', Materials Today Proceedings, 17, pp. 655 - 663, http://dx.doi.org/10.1016/j.matpr.2019.06.347
    Journal articles | 2019
    Sanjith U; Choong WK; Sivakumar R; Fauzi MNA; Rezan SA, 2019, 'Kinetic modelling of oxidation of metallic iron to iron sulfate from iron-titanium oxycarbonitride composite', Materials Today Proceedings, 17, pp. 525 - 533, http://dx.doi.org/10.1016/j.matpr.2019.06.331
    Journal articles | 2018
    Tamilarasan TR; Sanjith U; Rajendran R; Rajagopal G; Sudagar J, 2018, 'Effect of Reduced Graphene Oxide Reinforcement on the Wear Characteristics of Electroless Ni-P Coatings', Journal of Materials Engineering and Performance, 27, pp. 3044 - 3053, http://dx.doi.org/10.1007/s11665-018-3246-5
    Journal articles | 2018
    Udayakumar S; Rezan SA; Mohd Noor AF; Rama Putra TA; Takip KM; Hazan R, 2018, 'Characterization of Malaysian Monazite Concentrate for the Recovery of Thorium Dioxide', Journal of Physics Conference Series, 1082, http://dx.doi.org/10.1088/1742-6596/1082/1/012090
    Journal articles | 2018
    Udayakumar S; Sadaqi A; Ibrahim N; Ahmad Fauzi MN; Ramakrishnan S; Rezan SA, 2018, 'Formation of Titanium Hydride from the Reaction between Magnesium Hydride and Titanium Tetrachloride', Journal of Physics Conference Series, 1082, http://dx.doi.org/10.1088/1742-6596/1082/1/012003
    Journal articles | 2018
    Udayakumar S; Sadaqi A; Ibrahim N; Ahmad Fauzi MN; Ramakrishnan S; Rezan SA, 2018, 'Mathematical Modelling of Titanium Hydride Formation from Titanium Tetrachloride with Magnesium Hydride using Matlab', Journal of Physics Conference Series, 1082, http://dx.doi.org/10.1088/1742-6596/1082/1/012037
    Journal articles | 2017
    Tamilarasan TR; Sanjith U; Siva Shankar M; Rajagopal G, 2017, 'Effect of reduced graphene oxide (rGO) on corrosion and erosion-corrosion behaviour of electroless Ni-P coatings', Wear, 390-391, pp. 385 - 391, http://dx.doi.org/10.1016/j.wear.2017.09.004
    Journal articles | 2016
    Tamilarasan TR; Rajendran R; Siva shankar M; Sanjith U; Rajagopal G; Sudagar J, 2016, 'Wear and scratch behaviour of electroless Ni-P-nano-TiO2: Effect of surfactants', Wear, 346-347, pp. 148 - 157, http://dx.doi.org/10.1016/j.wear.2015.11.015
  • Conference Papers | 2021
    Udayakumar S; Baharun N; Rezan SA; Ismail AF; Takip KM, 2021, 'Kinetic modelling of alkaline leaching of thorium hydroxide (Th(OH)4) from monazite', in Aip Conference Proceedings, http://dx.doi.org/10.1063/5.0075413
    Conference Papers | 2020
    Kwok TC; Udayakumar S; Rahman SA; Rezan SA; Noor AFM; Ramakrishnan S, 2020, 'Evaluation of chlorination of nitrided ilmenite by statistical analysis', in Aip Conference Proceedings, http://dx.doi.org/10.1063/5.0015878
    Conference Papers | 2020
    Udayakumar S; Rezan SA; Noor AFM; Putra TAR; Ibrahim I; Baharun N, 2020, 'The dephosphorization behaviour of malaysian monazite concentrates', in Aip Conference Proceedings, http://dx.doi.org/10.1063/5.0015954
    Conference Papers | 2019
    Ardani MR; Al Janabi ASM; Udayakumar S; Sheikh Abdul Hamid SAR; Mohamed AR; Lee HL; Ibrahim I, 2019, 'Reduction of TiCl4 to TiH2 with CaH2 in Presence of Ni Powder', in Minerals Metals and Materials Series, pp. 131 - 144, http://dx.doi.org/10.1007/978-3-030-05740-4_14

My Teaching

Teaching Assistant
MATS6007-Sustainable Materials Engineering

MATS6111 - Processes in Materials Engineering